Tuesday, January 31, 2017

Wall Shelf Build Off - Part VII - Final - Or Is It?

Sunday turned out to be very busy for me in the shop. So busy, that I found it too difficult to keep up with my progress here. I did, however, post a few pics on Instagram.

I finished the shelf, but did not yet finish the drawers that were supposed to be an integral part of the design. It looks a little funny with that one strip of dark wood on the divider. That's because that is the same wood that will be the two drawer fronts. Maybe I can get them in over the next few days. In the meantime, I'll submit this shelf as it was Sunday night when I completed it.

Here are some pics of what I did on Sunday after my last post.
I have an idea for the divider that requires stopped dadoes. It's only a little more complicated than through dadoes.
No router? No problem.
Except this part. This part was a little harder.
Not perfect, but this will suit just fine.
All parts for the carcase are done.
I wanted to pre-finish the parts, so before glue-up I burnished all of the pieces,
And applied a home-made soap finish.
This was actually the only parts I glued. Everything else is only nails.
First I lay out the nail holes. I learned the hard way that pencil lines are hard to get off after nailing.
Drill pilot holes with a tapered drill bit.
Insert the nails,
and drive them home.
I had a hard time figuring out how to lay out the nails for the cross-piece. The top of my shelf is angled, so measuring wasn't simple. And, I wanted to leave too many pencil marks off of the finished side. My solution? Lay out from the inside of the joint.
I marked where I wanted the nail holes, then drilled with the tapered bit just until...
It starts to poke out the other side. Then...
Put the joint together and drill the entire pilot hole.
Everything is together surprisingly well!
Now it's time for the back. I cut three pieces to length.
Then I used my self-made ship lap plane. This thing is coming in way more useful than I ever thought it would.
Once the ship laps are done, lay out the pilot holes and drill.
Nailed it!
All that is left is to trim the top pieces. I used a jack plane and a flat bottomed spokeshave.
Finished! At least, as finished as it will get for this Build-Off.
The last step I took on Monday morning was to photograph my masterpiece in the sunlight. If it isn't the best shelf ever seen, at least it will be photographed in a spectacular location!
It involved a hike.
But the view is great!
Make sure you go over to Flair Woodworks and vote for your favorite shelf builds from last weekend!

Sunday, January 29, 2017

Wall Shelf Build Off - Part Six - 14:00 Day 2

Wow. Two o'clock already.

Today so far has been a lot of little stuff that you can't really see any progress with.

Hopefully I'll be able to nail the carcass together soon and get started on the drawers.
I figured out why this toggle doesn't close right - a crack!
Easy fix with hide glue. On to regular programming...
Working on the spacer.
Glued a dark bit to the front.
Top rail being rabbeted in.
One step closer to glue up!
This spacer goes between the two drawers.

Saturday, January 28, 2017

Wall Shelf Build Off - Part V - 20:15

And I'm done for the day. Time for dinner.

Before just dropping my tools like I usually do, I had to ask myself, "What would Alex do?"
Trying out the newly sharpened rabbet plane.

Oh, this is way easier than doing it with only a saw and a chisel!
Saw and chisel for a dado is easy, though.
What Would Alex Do?
I was hoping to get just a little farther today. Nail this together and maybe before that to put some finish on these parts.

I guess that will have to wait until tomorrow. The Frau hates it when I pound nails on Sundays. Maybe I'll have to send her to the beach or something.

Just so I know where I left off and don't jump ahead tomorrow, the next steps are to cut some stopped dadoes in the shelves for the center support/drawer divider. Before I install that, I have to laminate a strip of black wattle to the front of it so everything is pretty. ONLY THEN am I permitted to finish these parts and then nail them together.

Wall Shelf Build Off - Part IV - 18:30

Not sure how much more patience the Frau will have for me working tonight. It doesn't look like I'm getting too far, but the carcase is nearly roughed out.
Cross cutting shelves to length.
Right length.
Now they are the right width.
Here's a sneak peek of the finished project.

Wall Shelf Build Off - Part III - 17:00

The day is going by fast, and I'm not near where I want to be yet. It should be expected, though, with such a late start and interruptions and all. It will get done.

Time for coffee and pastries.